Pic #1 - Stiffeners cut to size
Pic #2 - Marking areas to cut and remove
Pic #3 - rounding and smooting corners
Pic #4 - lots of careful work here
I'm sure there's an easier way, but I cut the stiffeners using snips, and then had to round all corners. A little done on the grinding stone and then finished up with the 3M Scotchbrite wheel. This is easy to mess up...
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